How to Sew a T-Shirt Tote

T-Shirt Tote – the Perfect Grad Gift

T-Shirt Tote

using Aurora Bag pattern by Sallie Tomato

There’s something special about holding onto a favorite high school T-shirt – the one from senior year, the big rivalry game or that unforgettable club trip. Instead of letting it sit folded in a drawer, turn it into something your grad will use every day as she embarks on a new journey to college. Transforming a beloved tee into a fun and functional T-Shirt Tote is a creative, practical way to preserve those memories while making a stylish, functional accessory.

Originally introduced as the featured project for the Sulky/Sallie Tomato New Year’s Eve Sew-Along in 2021, the Aurora Bag has become a go-to for sewists who love a polished, professional finish with room for personalization. Even though the event has passed, the recording is available to watch anytime – the content never expires! Register for this event and get the PDF pattern and featured in-the-hoop patch designs free with purchase! REGISTER NOW>

sew-along Aurora front

This large-scale tote offers two carrying options, sturdy handles and an adjustable webbing strap, making it ideal for everything from game day essentials to shopping hauls, work travel and everyday errands. Because of it’s large exterior, this bag is a great choice for a T-Shirt Tote.

t-shirt prep for tote bag

Stabilizing Knit for Structure

Because T-shirts are made from knit fabric, they need a bit of help to behave like a woven. You want the nice feel of the T-Shirt but need added structure and stability to prevent stretching during quilting and sewing.

  • Fusible fleece: This is your first step. It stabilizes the knit fabric, giving it body and making it easier to cut and sew. It also softens the overall feel while preventing distortion.
  • Foam or mesh interlining: For that structured, boutique-quality finish, add a layer of foam or mesh. This gives the bag shape and durability, helping it stand up on its own and hold its contents securely.

Note: When fusing fleece to the T-shirt wrong side, be sure to use a non-stick pressing sheet over any areas that have printing. Some inks may transfer to your iron and/or smear when fused. You can also try fusing the fleece from the fleece side (though I find the bond not as good with this option).

With these layers combined, your once-stretchy T-shirt becomes a strong, stable exterior that looks as good as it performs.

Optional Quilting

Although quilting is an optional embellishment for this tote design, it’s strongly suggested as the stitching helps keep the bulky layers together over time. Try Sulky 50 wt. Thread for inconspicuous stitching. Or go with a heavier 30 wt. Blendables® Thread for a splash of color and interest. Sulky 30 wt. Poly Sparkle™ is a great choice for a T-Shirt that celebrates a concert or milestone. Experiment with the following quilting options:

  • Straight line quilting: Stitch straight lines across the exterior panels.
  • Cross-hatch quilting: Space the stitching rows about 1″ to 2″ apart and create a diamond/diagonal pattern across each exterior panel.
  • Outline quilting: Stitch along the T-Shirt motif perimeters and/or special lettering or phrases on the T-Shirt.

quilting the t-shirt for the tote bag

  • Free-motion quilting: Drop the machine feed dogs and stitch your own pattern on the tote exterior panels. If you’re new to free-motion or want a refresher, check out our “Free-Motion for Beginners” course!

Design Tips

  • Fussy cut the graphic: Center logos, mascots, or meaningful text on the main panels of the bag for maximum impact. Depending on the shirt size, you may need to include some of the armseye seam in the front panel. The seam may or may not be hidden in the exterior panel seams. You’ll need to decide if this matters in your final tote design; if so, piece fabric along the sides to avoid the seam altogether. For the featured tote, a size XL shirt was used. The front exterior included a bit of armseye seam, which ended up getting trimmed off after quilting.

fussy cutting t-shirt for tote bag

  • Coordinate your accents: Choose handles, straps and lining fabrics that complement the shirt’s colors—think school spirit!
  • Add pockets: The Aurora Bag design allows for interior organization, perfect for stashing keys, a phone or school memorabilia.
  • Clip-on extras: Add even more memorabilia and clip key fobs, accessory pouches (try the Lamont Accessory Duo!) and charms (think grad tassel!) to the side-seam D-rings.

The Perfect Graduation Gift

If you’re looking for a thoughtful, handmade gift for a graduate, this project checks every box. It’s practical, stylish and personal. Heading off to college can be both exciting and emotional! This bag offers a comforting reminder of home and those formative high school years, all wrapped into something useful for daily life.

This T-Shirt Tote also makes a great gift for a teacher or coach. Surprise a favorite educator with this gift on the last day of school for a moment to remember.

Whether carried across campus, packed for a weekend trip, or used as a go-to tote, the Aurora Bag made from a cherished T-shirt becomes more than just an accessory. It’s a story you can carry.

t-shirt tote with football outside on a chair

More T-Shirt Gift Ideas

Sentimental T-Shirts aren’t just for tote bags. If you have a bag of T-Shirts to use as fabric, try your hand at making a T-Shirt Quilt. Refer to our T-Shirt Quilt Videocast for helpful video tips, tricks and how-tos (plus a simple pattern to use!). Plus, grab a kit with threads, stabilizers and more to make your T-Shirt Quilt making a success.

Create a bed pillow using the front and back of a favorite T-Shirt for your grad to take to the dorms. Stabilize both the pillow front and back with Sulky Tender Touch before cutting the pillow pieces to ensure the fabric doesn’t stretch or shift during sewing.

If the T-Shirt motif is on the smaller side, create a zip pouch from the T-Shirt fabric, centering the motif on one front exterior piece. Fill the pouch with travel-size beauty or hygiene products.

Running short on time but need a thoughtful gift? Frame the T-Shirt motif in a sturdy wooden embroidery hoop, trimming off the excess shirt material beyond the hoop. Then, use hot glue to secure the fabric edge to the back of the hoop. And, cover the raw edge with jumbo rickrack. This becomes a great dorm decoration for an incoming freshman.

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